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Break Alarm 10a
Cost effective entry level system offering simple commissioning, robust operation, and alarming as either a factor or percentage of background level and either instantaneous or average emission level.

 

  • Broken Bag Detector (BBD) with ElectroDynamicTM Probe Electrification technology
  • Dual alarming – early warning and gross filter failure via tri-state LEDs and 2 x relay outputs for external indication
  • Digital data averaging avoids false alarms from baghouse cleaning pulses
  • Separate sensor and control unit, for remote alarm indication (up to 980 feet cable run)

DUST SENSE 10c

Offers similar features as PCME BREAK ALARM 10a integrated into a single compact sensor and control unit.
 
Broken Bag Detector (BBD) with ElectroDynamicTM Probe Electrification technology
  • Dual alarming – early warning and gross filter failure via 2 x relay outputs
  • Digital data averaging avoids false alarms from baghouse cleaning pulses
  • Integrated sensor unit
  • 24V DC

DUST SENSE 30c
Compact integrated sensor with 4-20mA output scalable to 0-200% of limit alarm level for process trending, with user configurable dual alarming.
 

  • Broken Bag Detector (BBD) with ElectroDynamicTM Probe Electrification technology
  • Scalable 4-20mA output for filter bag leak trend monitoring, with user configurable data smoothing
  • Dual alarming – early warning and gross filter failure via  2 x relay outputs and 4-20mA output
  • Integrated sensor unit
  • 24V DC

BREAK ALARM 40a
Reliable and cost effective bagfilter failure monitoring with remote configuration and bargraph display via intuitive control unit, alarm relay and scalable 4-20mA output.
 

                                       

  • Broken Bag Detector (BBD) with ElectroDynamicTM Probe Electrification technology
  • Flexible system configuration and intuitive user interface via numerical and bargraph display and keypad
  • Scalable 4-20mA output for bagfilter leak trend monitoring and alarm relay output with configurable alarm delay
  • Separate sensor and control unit, for remote configuration and alarm indication (up to 650 feet cable run)

LEAK LOCATE 660 PLUS

The LEAK LOCATE 660 is a dust emission monitoring system designed specifically to monitor emissions from multiple outlet filter-type arrestment plant. The system incorporates a digital network of 4 to 32 sensors installed in individual chambers or compartments of bagfilter, ceramic or cartridge filter type arrestment plant, with an advanced central control unit for real-time graphical display, alarming and historical data logging. By helping to identify the location of leaking or faulty bags in specific chambers or compartments, the system prewarns of failing or faulty bag media before the event, providing operators with greater control to reduce downtime and costs. The instruments use the same technology as in PCME's Continuous Emissions Monitors (CEMS) approved by MCERTS and TUV.
 
 

This patented ElectroDynamic Probe Electrification technology extracts a specific frequency band from the induced AC current signature and filters out the DC current caused by particle collisions. The technology outperforms conventional DC triboelectric systems and alternative AC systems by extending the velocity range over which the instrument has no cross sensitivity to changing velocity, and is unaffected by contamination of the sensor rod eliminating concerns of signal drift.

  • System self-checks to validate measurement integrity including automatic Zero and Span checking
  • Graphical diagnostic screens for real-time assessment of relative compartment/chamber efficiency, with pulse logger for historical analysis
  • PC-ME Dust Tools PC software option with 'Predict' functionality for enhanced broken bag detection and location
  • PLUS control unit for sensor networking (up to 32 sensor channels) via industry standard MODBUS, multiple inputs for external devices (e.g. for Temp and O2 normalisation)

The LEAK LOCATE 660 supersedes the DA660, an instrument proven in demanding CEM applications worldwide.

Download Technical Datasheet Here

LEAK ALERT 73

High sensitivity and electronic quality assurance features combine in the entry level MACT compliant Leak Alert 73 to provide responsive filter bag leak monitoring from an integrated sensor unit, featuring PCME’s unique automatic insulator contamination detection option for rugged operation and a further level of quality assurance.  
 
   

MACT compliant Bag Leak Detector (BLD) with ElectroDynamicTM Probe Electrification technology
  • Electronic zero, reference drift and contamination checks for high QA and compliance applications
  • Dual alarming – early warning and gross filter failure via tri-state LEDs and 2 x relay outputs for external indication, scalable 4-20mA output for filter bag leak trend monitoring, and RS232/485 output option
  • Integrated sensor and control unit with IECEx option

      Click here to download datasheet


PCME VIEW 370 PLUS
MACT compliant quality assurance, extensive connectivity options, switchable data logging capabilities, and a wide range of durable sensor options for challenging stack conditions, the PCME VIEW 370 PLUS offers high level functionality for operators requiring configurable and robust compliance monitoring.  
 

  • MACT compliant Bag Leak Detector (BLD) with ElectroDynamicTM Probe Electrification technology
  • Multichannel networked system for plant wide monitoring of emissions (1-16 sensors)
  • Automatic electronic zero, span and contamination checks for high QA and compliance applications
  • Large graphical user interface, bar graph and trend screens to facilitate data interpretation and analysis of location of leaking or broken bags
  • Long term, short term, pulse data and alarm data logging for emissions reporting, process control and bag leak / broken bag detection mode
  • Ethernet and Modbus connectivity, with 1 x 4-20mA and 2 x relay outputs for alarming, process trending and industrial control system integration (expandable)
  • Accepts up to 4 x digital inputs for plant integration e.g. plant stop signal (output to zero), bag cleaning sequence markers

    Download PCME View 370 Plus Technical Data Sheet here

PCME STACK 990 PLUS
For operators requiring leading edge, MACT compliant emissions monitoring, the PCME STACK 990 PLUS features simultaneous multichannel data logging, durable sensor options and extensive configuration and input/output options to provide operators with maximum process benefit from their continuous emissions monitoring system.
 

 

  • MACT compliant Bag Leak Detector (BLD) with ElectroDynamicTM Probe Electrification technology
  • Multichannel networked system for plant wide monitoring of emissions (1-16 sensors)
  • Automatic electronic zero, drift, sensor rod short circuit and contamination checks for high QA and compliance applications
  • Large graphical user interface, bargraph and trend screens to facilitate data interpretation and analysis of location of leaking or broken bags
  • Simultaneous long term, short term, pulse data and alarm data logging for emissions reporting, process control and bag leak / broken bag detection mode
  • Ethernet and Modbus connectivity, with 1 x 4-20mA and 2 x relay outputs for alarming, process trending and industrial control system integration (expandable)
  • Accepts up to 4 x digital inputs for plant integration e.g. plant stop signal (output to zero), bag cleaning sequence markers

NEW!!! DT990 Particulate Emissions Monitoring System

The most advanced emissions monitoring system suitable for your bag filter, cartridge filter, dust collector and cyclone application(s).
 

Monitoring Add On Features

Added Value Designs

PCME offers an unparalleled range of sensor and system technologies, with a focus on added value features designed to address the differing particulate emission monitoring challenges faced by specific industries. These unique PCME features have been developed through years of practical application experience, with ongoing consultation between plant operators, regulators and PCME driving a continuous development program for the furthering of particulate monitoring technology. Examples of PCME’s Added Value Designs include:

TECHNOLOGIES

DynamicOpacity Ratiometric Opacity – PCME’s patented ratiometric opacity technique improves on conventional Opacity instruments with performance unaffected by lens contamination up to 90%, therefore offering greatly reduced maintenance requirements.

ElectroDynamic Probe Electrification – PCME’s patented probe electrification technology offers significant performance benefits over triboelectric and other alternative probe electrification type instruments, including certified performance over an extended velocity range, tolerance to probe rod contamination and avoidance of drift from electrostatic charging effects.

QUALITY ASSURANCE

Automatic Electronic Self Checks – Improved measurement reliability from a range of automatic self checks ensures instruments are in compliance with regulatory standards (US EPA MACT).

Advanced Signal Processing – Rapid dynamic ranging and rolling digital average calculations for accurate emission measurement even in processes with highly variable emission rates.

Probe Rod Short Circuit Check (ElectroDynamic™) – Avoids errors due to short circuit which can occur between stack and probe electrification type instruments, with dedicated alarm indication.  For example see PCME STACK 990.

Advanced Contamination Check (ElectroDynamic™) – Patented technology enables predictive sensor maintenance scheduling, lower down times and confidence in signal integrity, by monitoring the effect of particulate build-up across probe rod insulator and warning operator if signal is affected.  For example see PCME STACK 990.

FEATURES & ACCESSORIES

Insulated Probe Rod (ElectroDynamic™) – Patented insulated sensing probe rod option for high humidity and conductive particulates, provides unrivalled performance in process drier applications and increases instrument availability in certain challenging process conditions which are unsuitable for standard probe electrification type instruments.

Passive/Active Sensor Rod (ElectroDynamic™) – Eliminates effects of condensation in the instrument’s stack connection stub, which has the potential to cause short circuits and erroneous signals.

Enhanced Corrosion Protection (ElectroDynamic™) – Hastelloy components for durability in corrosive gas applications, where corrosive condensate has the potential to damage unprotected probes.

Bag Pulse Display Module – Convenient remote display accessory for viewing real-time graphical data from pulse jet cleaned bag filters, enabling simplified baghouse performance monitoring.

High Temperature, Pressure and Explosive Atmosphere Operation – PCME sensor range includes options rated to 800°C and 50 bar, with ATEX and IECEx certifications for gas and dust zones to handle a wide spectrum of application conditions.  For example see PCME VIEW Ex 800 / 820.

PC-ME Dust Tools – Modular PC software package for flexibility with Environmental, Legislative and Process Control reporting, offering centralised particulate emissions data management and convenient system configuration.